Introduction to Ballast Material
Railway ballast is the packed aggregate material (typically 25-60mm) that forms the trackbed and supports railway tracks. High-quality crushed stone ballast must be angular, durable, resistant to weathering, and properly graded for optimal drainage and load distribution. The ideal ballast material is crushed granite, basalt, or quartzite with specific particle size distributions.

Our Ballast Crushing Equipment Solutions
Liming Heavy Industry offers complete ballast crushing solutions with our advanced machinery:
- C6X Series Jaw Crusher – Primary crushing with large feed opening and high capacity
- CI5X Series Impact Crusher – Secondary crushing with cubic-shaped end products
- HPT Hydraulic Cone Crusher – Fine crushing for precise gradation control
- VSI6X Sand Maker – For producing cubical aggregates
- K Series Mobile Crusher – Portable solutions for onsite ballast production
Applications of Ballast Crushing Machines
Our equipment is designed for:
- Railway maintenance and construction projects
- Ballast production plants
- Infrastructure development projects
- High-speed rail construction
- Port and terminal construction
Technical Innovations
Our ballast crushing machines feature:
- Advanced hydraulic systems for easy adjustment
- High chromium plate hammers for extended service life
- Intelligent control systems for optimized production
- Modular designs for quick maintenance
- Dust suppression systems for environmental protection
Capacity and Available Types
| Model | Capacity (t/h) | Feed Size (mm) |
|---|---|---|
| C6X145 | 480-1040 | 1070 |
| CI5X1520 | 350-700 | 1000 |
| HPT300 | 200-300 | 240 |
| VSI6X1263 | 120-400 | 60 |
Ballast Production Process
- Primary crushing with C6X Jaw Crusher
- Secondary crushing with CI5X Impact Crusher/HPT Cone Crusher
- Screening to required sizes
- Tertiary crushing (if needed) with VSI6X Sand Maker
- Washing (optional)
Common Challenges and Solutions
Challenge 1: Unstable product gradation
Solution: Our HPT Cone Crusher with precise hydraulic control maintains consistent output gradation
Challenge 2: High wear part cost
Solution: Our C6X Jaw Crusher features Mn13Cr2 jaw plates that last 2-3 times longer than standard materials
Case Study: Ballast Production in Vietnam
We supplied a complete ballast crushing plant to a Vietnamese railway project in 2021:
- Equipment: 1×C6X145 Jaw Crusher, 2×HPT300 Cone Crushers
- Capacity: 500 t/h finished ballast
- Project Duration: 18 months
- Result: Produced 1.2 million tons of high-quality ballast meeting EN 13450 standards
- Client Feedback: “Our productivity increased by 35% compared to previous suppliers”
Why Choose Liming Heavy Industry
- 20+ years of experience in crushing equipment manufacturing
- ISO 9001 certified production facilities
- Global service network with 30+ countries
- Customized solutions for specific ballast requirements
- Competitive pricing with direct factory supply
Conclusion
For reliable, high-performance ballast crushing machines that meet strict railway specifications, choose Liming Heavy Industry. Contact our experts today for a customized solution quote.
Related Articles
2-3 TPH Capacity Ball Mill Made in China
Ball mill is a machine used to grind materials into a fine powder. It is a large, rotating cylinder that is filled with steel balls....
Granite and marble crushing plant in south africa
Granite and marble are popular natural stones that are commonly used for construction and decorative purposes in South Africa. These stones are known for their...
River pebbles crusher production line with capacity 700 T/H
Material name: river pebblesInput size: 0-5mm of natural sand (accounting for 20-30%), mud content <20%,Output size: 0-5mm, 10-20mm, 20-30mm. The production of sand and gravel...
Stone crusher machines companies in shanghai
Shanghai, as a major industrial city in China, is home to numerous companies specializing in stone crusher machines. These companies design, manufacture, and distribute a...
cost for the establishment of stone crusher
The cost for the establishment of a stone crusher may vary greatly based on several factors such as the specific requirements, capacity, and equipment used....
Micro Powder Ultrafine Mill For Sale
Micro Powder Ultrafine Mill Introduction HGM series of ultrafine micro powder mill is a fine powder and superfine powder processing equipment, micro-grinding mainly applies to...
Mine information about crushing,Mine crushing and screening equipment sales
Specifically designed for the industrial sectors of mining, metallurgy, building materials, road, railway, water conservancy quarry and road construction PE jaw crusher rock crusher. The...
Grinding Equipment Prices in South Africa
Grinding equipment is used in a variety of industries in South Africa, including manufacturing, mining, and construction. The price of grinding equipment can vary depending...
crushing mechinery manufacturers in pakistan
Pakistan is a developing country with various industries, including the manufacturing sector. One such sector is the crushing machinery industry. Crushing machinery manufacturers in Pakistan...
crusher plant conveyor belt specifications
Crusher plants often have multiple conveyor belts for transporting various materials within the crushing process. These conveyor belts play a crucial role in the efficient...